-
The core making equipment production line "Land line" is an automatic production line with mature layout and production process that Wuxi Forland Technology Co., Ltd. has developed step by step from the structural change of the equipment, to the formation of a preliminary core making unit, and then to the formation af a complete production line, in combination with the production needs of customers in the production process of more than ten years, Land line uses the core making process of overturning and emptying, which is more suitable for small products with multiple cavities in one mold and other types of products suitable for the size of the template. The standard production line generally has 5 units and 20 independent stations, which can meet the mixed line production of 20 different products and a variety of different coated sands. It integrates automatic sanding, automatic core making, automatic cleaning and automatic parts taking. The internal integrated circuit, air circuit and smoke pipe of the production line only need customers to connect the power and air source to the designated location, which is a real turnkey project, All sensors and action control elements of the whole line use Ethernet communication protocol to communicate, which can directly provide production data for the customer's MES system. Through the actual production of many customers, the production efficiency is increased by about 30%, the area of production area is saved by about 40% af the original, and the number of workers is reduced by 60 according to the restriction of three shifts Land line also has many types of production lines derived from this line, such as the production of intake manifold and new energy vehicle subframe products and the addition of automatic grinding, which greatly reduces the manual workload and has been highly praised by many customers.
MORE>>
-
The invention of "Land line" horizontal parting core making line is driven by many reasons, such as the heavy weight of sand cores, high manual handling intensity, the existence of cold iron moving blocks in products, low production efficiency and insufficient site area. Wuxi Forland designed and developed this more suitable production method for customers. The horizontal parting core line of Land line can be used to produce some shell type or other kinds of products. The core of the production process is man-machine integration, that is, how to effectively combine the cooperation degree of labor and machine, reduce the labor workload and improve the product qualification rate.In the Land line, an employee can independently produce four sets of different molds, and solve the problems of mold cleaning or cold iron moving blocks in the production process, so the work content is easy and single, The actual production efficiency of customers has increased by 100% in products without live blocks, and by 60% in products with live blocks, which has greatlly liberated the productivity.
MORE>>
-
For customers, the application of cold core machine has the characteristics of high production efficiency and different casting time, which is more suitable for the production of the core of the traditional internal combustion engine cylinder head and the core of the subframe of some new energy vehicles.
The trolley moves to the mold closing station, the mold is solidified by sand shooting, and the core is obtained. When the mold is opened, the core is actively pushed up to leave the sand core in the sand box, and the trolley takes it to the fetching station. In order to solve the serious odor of the cold core machine blowing, improve the integrity of the equipment, and facilitate the operator to participate in the core making operation more conveniently, different from the traditional single cold core machine, we add the enclosure screen and related configuration.
MORE>>
-